From 6c1b5d3b03d78afe9d58c54abc8567d9f2d6bfbe Mon Sep 17 00:00:00 2001
From: Wookey <wookey@wookware.org>
Date: Tue, 14 Jun 2016 03:08:56 +0100
Subject: [PATCH] Add Drill battery charging section to handbook

---
 handbook/charging.html | 76 ++++++++++++++++++++++++++++++++++++++++++
 handbook/index.htm     |  2 ++
 2 files changed, 78 insertions(+)
 create mode 100644 handbook/charging.html

diff --git a/handbook/charging.html b/handbook/charging.html
new file mode 100644
index 000000000..f49a43f48
--- /dev/null
+++ b/handbook/charging.html
@@ -0,0 +1,76 @@
+<!DOCTYPE html PUBLIC "-//W3C//DTD XHTML 1.0 Strict//EN" "http://www.w3.org/TR/xhtml1/DTD/xhtml1-strict.dtd">
+<html>
+<head>
+<meta http-equiv="Content-Type" content="text/html; charset=iso-8859-1" />
+<title>CUCC Expedition Handbook: Drill Battery Charging</title>
+<link rel="stylesheet" type="text/css" href="../css/main2.css" />
+</head>
+<body>
+<h2 id="tophead">CUCC Expedition Handbook</h2>
+<h1>Drill Battery Charging</h1>
+
+
+
+<h2>Instructions for charging</h3>
+0) <li>If the battery has insulation tape on it (red or earth) it won't
+charge on the Makita charger (feel free to confirm this). Go to <a href="#RCcharge">RC charger</a>.</li>
+
+<h3>Using Makita charger</h3>
+
+<ol>
+  <li>Make sure charger is powered (flashing green LED).</li>
+
+  <li>Plug batt into Makita charger. It should start charging.</li>
+
+  <li>Look at the LEDs for status - the legend is printed on the charger.
+  If it flashes 'broken battery' (flashing red and gren LED) at you
+  after a few seconds, use the yellow Pro-power RC charger instead.</li>
+
+  <li>Eventually it should show '100%' (steady green LED) (in about 1
+  hour max). You are done.</li>
+</ol>
+
+<h3 id="RCcharge">Using Pro-Power (or Accucell 6) RC charger</h3>
+
+<ol>
+  <li>Make sure charger is powered (display lit up)</li>
+
+  <li>Connect charger to battery (either hardboard adaptor or empty
+Makita base adaptor). Check polarity is correct with hardboard
+adaptor.</li>
+
+
+  <li>Check display says 'Lion' or 'Lipo' and '14.4V' and '3A' and 'CHARGE'. Hold
+down 'start/enter' button (on right). It will do a battery check.</li>
+
+  <li>If it shows '4' as the number of cells, then press 'start/enter'
+again. Charging will start (fan comes on, display changes). If it
+shows anything else like 'polarity reversed' or 'connection break'
+then fix the connection to the battery.</li>
+
+  <li>Once it beeps and says 'FULL' (flashing) then you are done (should
+be less than 2 hours). Display shows number of mAh put in in
+bottom right. Should be a number like 250 for each hole drilled
+(between 50 and 2900 depending how discharged it was).</li>
+</ol>
+
+
+<h3>Can I tell if a battery is already charged?</h3>
+
+<p>Simplest it try to charge it again and find that it says it is done
+in a couple of minutes. This may waste a 'life' on batteries that
+still work on the Makita charger. Checking it on the RC charger will
+not waste a life. It will quickly rise to 16.4V, and the current drop
+to 0.1A or so. That indicates a full pack. It will tell you so after a
+while (few mins?).
+</p>
+
+<h3>What sort of batteries are they</h3>
+
+The drill batts are 4S2P 14.4V lithium ion packs (8 18650 cells: 4 in
+series, each being a parallel pair). This means that they are charged
+as 4-cell packs. They can be charged at up to 3A rate.
+
+</body>
+</html>
+
diff --git a/handbook/index.htm b/handbook/index.htm
index b7ff5ad34..215463816 100644
--- a/handbook/index.htm
+++ b/handbook/index.htm
@@ -20,6 +20,8 @@
 <dd>Info on expo first aid kits and caving first aid course.</dd>
 <dt><a href="phone.htm">Phones</a></dt>
 <dd>How to use and update the mobile phones on expo.</dd>
+<dt><a href="charging.html">Charging</a></dt>
+<dd>How to charge the 14.4V Makita Drill batteries.</dd>
 <dt><a href="rope_history.html">Rope</a></dt>
 <dd>History of our ropes and our retirement plans.</dd>
 </dl>